Pro/MECHANICA ADVANCED TRAINING

 

DURATION  

2 days

 

AUTOGEM IN ACTION 

AutoGem settings and control of element creation

Methods to handle 2D and 3D geometry’s

Combined manual and automatic element generation

Smart automeshing techniques

  

WELDED CONNECTIONS   

Modelling of spotwelds and continuous welds

Local weld analysis with solids

Optimisation of weld length

FE-analysis vs. weld codes

Hot-spot method and simplified hot spot method to handle singularities

Element creation for fast stress evaluation

Sizing methods for welds. 

 

MIXED SHELL – SOLID MODELS   

Mixed shell/solid models with Pro/M 20 powerful functionality.

Techniques to compress model size and runtimes

Links between incompatible elements

 

REACTION AND RESULTANT FORCES

Using analytical examples we’ll study how accurate reaction and resultant forces are calculated for different element types. Proper measures will be defined. We will discuss convergence speed for different quantities. A real life case is included in the exercise.

 

CONVERGENCE METHODOLOGY

Convergence speed for different quantities

Convergence strategies for standard analysis

Sensitivity studies and optimisations; how to obtain results quickly without jeopardising the quality

 

PRO/E ASSEMBLIES

Methods to prepare and analyse large assemblies

Component replacement vs. advanced merge functionality

Layer and group transfer

Accuracy issues while transferring the geometry

Topological optimisation with Pro/Program

Solid – shell model made in Pro/MECHANICA

STRUCTURAL ASSEMBLIES

Spot welds and continuous welds

Pre-stress bolted connections

Press fit connections

Connecting parts using springs and beams with beam releases

Using MECHANICA optimisation algorithms to calibrate models against test results.

CONTACT ANALYSIS

Non-linear contact analysis in 2D and 3D

Convergence control via contact measures

Sensitivity studies and optimisations

Importance of mesh quality is discussed.

BEAMS/SHELLS/SOLIDS

Assumptions, applications and error sources

Results evaluation and theories behind MECHANICA elements.

SINGULARITIES

Methods and tools to detect and handle singularities in P-adaptive MECHANICA

Sources for singularities

How different element types are sensitive for singularities

Real life engineering examples

  LARGE MODELS HANDLING

How to use MECHANICA solvers: block and iterative. MPA vs. SPA convergence methods

Smart modelling techniques to decrease the model size.

Superposition of symmetrical and anti-symmetrical load cases

  PRO/ENGINEER MODES

Strength and weaknesses of Integrated and Independent modes for Pro/E parts and assemblies

When to use them?

  OPTIMIZATION METHODOLOGY

Project strategies for optimisations with many parameters. GDP vs. SQP algorithms.

  THERMAL/STRUCTURE

Basics in steady state and transient thermal analysis

Comparisons with analytical solutions

Coupled thermo-elastic problems

Sensitivity and optimisation

  DESIGN VARIABLES

Defining parameters in MECHANICA Independent mode

Methods and tools to control geometry

Treatment of different curve and surface types

Parameterisation tricks

  BREAK-OUT-MODEL TECHNIQUE

How do cut out a part of a big model to perform a very accurate local analysis based on resultant forces from the previous global analysis of the whole structure. The principals, application areas and a real life problem are presented.

  PRO/MECHANICA MEASURES

How to use measures to control and optimise load path, inertial properties, manufacturing costs and so on 

  BUCKLING

Linear buckling theory and its implementation in MECHANICA

Parameterisation and optimisation of BLF factor

  PRE-STRESS ANALYSIS

Theory and practical cases when pre-stress effects must be consider to get correct results for static and modal analysis.